AVL Focus - Issue 2025

wo-wheelers are the most common mode of transpor-

tation in India, with millions taking to the road every day.

Their effect on urban air quality makes accurate emis-

sions data crucial. However, current certification cycles do not

reflect real-world conditions. To tackle this challenge, AVL con-

ducted India’s first RDE test on a small motorcycle under typical

Indian road conditions. The test vehicle, a Hero Splendor+ with

a 100cc engine, was used to capture real-world emissions and

fuel consumption, compare them with laboratory results, and

evaluate the measurement setup itself.

Advanced AVL Setup

The technical backbone of the study was AVL’s advanced

measurement portfolio:

• AVL M.O.V.E System Control Advanced: a central data

acquisition and control platform integrating all measurement

devices.

• AVL M.O.V.E FT PEMS: a compact FTIR-based system

capable of capturing multiple pollutants simultaneously.

• AVL PLUtron™ precision fuel flow meter

• AVL Concerto™ with M.O.V.E Data Toolbox for efficient

RDE post-processing and reporting.

Mounting the instrumentation posed its own challenge. The

equipment including batteries, mounting parts, etc. added

72 kilograms – approximately 64 % of the motorcycle’s curb

weight. To accommodate this, AVL engineers adapted the

exhaust system with a 45° probe and extended pipe and

designed secure mounts for the hardware.

Testing followed a staged approach. First, the motorcycle was

evaluated in the lab on a chassis dynamometer using the AVL

AMA i60™ analyzer. Correlation checks between the lab and

the PEMS setup validated measurement accuracy. Finally, RDE

testing was carried out on real roads, covering urban, rural,

and motorway routes, aligned with trip share and dynamic

requirements taken from existing four-wheeler RDE regulations.

Results and Insights

Results showed strong correlation between laboratory and on-

road data, particularly for CO2 and NOx, confirming the accuracy

of the FTIR-based PEMS.

The added weight affected performance: fuel economy dropped

by 17 %, and CO2 emissions increased by 21 %. Despite these

challenges, the on-road test provided a robust assessment

of the pollutant trends under real-world operating conditions,

meeting all compliance criteria for trip composition and

dynamics. These results confirm that RDE testing for two-

wheelers in India is technically feasible.

The study demonstrates the value of real-world motorcycle

testing and highlights the need for RDE methods tailored to two-

wheelers. More importantly, it provides OEMs and regulators

with robust data to shape future emissions standards and

supports India’s path toward cleaner urban mobility.

For the first time, AVL has successfully carried out Real Driving Emissions (RDE)

testing on a small-capacity motorcycle in India. The project proves that portable

emissions measurement systems (PEMS) can deliver reliable real-world data – an

important step toward cleaner two-wheeler mobility.

Pioneering PEMS Testing

on Motorcycles in India

“Reliable RDE data for motorcycles

closes a critical gap and supports

the transition to cleaner mobility in

one of the world’s largest markets.”

2025