AVL Focus - Issue 2025

Modernizing testbeds with AVL PUMA 2™ automation software ensures

higher uptime, legal compliance, and cyber security resilience. By

replacing outdated systems and adding machine learning capabilities,

OEMs and engineering suppliers unlock efficiency and prepare their labs

for tomorrow’s testing demands.

Future-Ready Testbeds

Modernization with AVL

Smart Migration: From Legacy to Leading Edge

Over the past two decades, automotive testing has shifted

from hardware-driven setups to software-based, networked

environments. Yet many OEMs and Tier 1 suppliers still

operate legacy systems that pose increasing challenges:

frequent downtimes, outdated software, and rising cyber

security risks.

AVL addresses these challenges with migration and upgrade

solutions built around AVL PUMA 2™. This future-ready

platform provides secure, efficient, and compliant testbed

operations. Through modern interfaces, regular updates, and

built-in compliance support, AVL helps customers reduce

reliance on legacy systems and increase productivity.

Why Upgrade to PUMA 2?

While long-serving testbeds may still function, the hidden

costs of outdated systems are considerable. Four key drivers

make modernization essential:

1. Downtime:

Legacy systems often fail due to obsolete software and

unavailable spare parts. Upgrading to PUMA 2 minimizes

disruptions and increases uptime.

2. Compliance:

Emission testing regulations are constantly evolving. PUMA 2

– in combination with AVL iGEM 2™ – ensures test cycles stay

compliant, avoiding costly penalties and reputational risks.

3. Efficiency:

Running multiple systems with inconsistent software

creates errors and extra training needs. PUMA 2 streamlines

operations with a unified interface. Customers report

efficiency gains of 20 % across global test fields, with

improvements driven by faster booting times, reduced

maintenance effort, and ease of operation.

4. Cyber Security:

Outdated operating systems are out of support and therefore

highly vulnerable to attacks. PUMA 2 runs on secure,

supported platforms – significantly reducing the risks of data

loss and ransomware attacks.

Ready for New Testing Demands

Modern test environments must accommodate emerging

applications such as hybrid systems, thermal management,

and brake wear testing. PUMA 2 supports advanced functions

including AI-driven monitoring and machine learning, enabling

real-time comparisons between measurement data and model

predictions for early issue detection.

Long-Term Reliability and Support

With several former competitors leaving the market, AVL has

become a trusted partner for customers seeking long-term

stability. PUMA 2’s open architecture integrates existing and

third-party devices, preserving valuable test setups while

enabling modernization. In addition, AVL offers more than just

technology: from technical implementation to comprehensive

support throughout the migration process, customers benefit

from smooth migration, application specific guidance, and a

reliable foundation for future-ready testing.

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