AVL Focus - Issue 2024

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The transition to sustainable hydrogen production

is pivotal for the transformation of the industrial

energy sector. AVL offers advanced electrolysis

solutions to meet the growing demand.

AVL’s Electrolysis

Solutions Fuel the

Growth of Sustainable

Hydrogen

Dear

Readers,

In view of the increasing challenges resulting from

the global climate crisis, the topic of sustainability is

becoming even more central to our actions. Terms such

as “Environmental, Social, and Governance” (ESG) and

“Corporate Social Responsibility” (CSR) are no longer just

buzzwords, but key success factors for the future viability

of companies.

The mobility industry in particular is at a turning point. At

AVL, we feel a particular responsibility to actively shape

this transformation. Our claim “Reimagining Motion”

stands for a greener, safer, and better world of mobility.

We aim to not only express this vision in words but also

bring it to life with every step we take.

Our innovations and methods have always contributed

to ma�ing mo�ility more e�cient and s�staina�le. �n

order to meet the EU’s legally binding goal of net-zero

greenhouse gas emissions by 2050, we must not

only reduce our footprint but also reverse it through

technological innovations such as carbon removal

technologies. At AVL, we have taken on this task and

developed a comprehensive sustainability strategy.

However, sustainability is not a target that can be simply

achieved and checked off. It is a journey that requires

determination and courage – especially the courage and

willingness to continuously scrutinize our own actions

and explore new paths. But this is precisely where AVL’s

strengths lie: We have often proven that we have the

skills and the vision to act successfully and sustainably

in the long term.

In this edition of FOCUS, we not only want to introduce

the key points of our new sustainability strategy, but

also highlight the projects and technologies that we

are already driving to shape the future of mobility and

beyond.

I look forward to embarking on this journey toward a

more sustainable future with you.

Prof. Helmut List

Chairman and CEO, AVL

FUTURE ICE SOLUTIONS

26

Premium Performance for Mercedes-AMG

28

Evolution vs. Revolution – The Future of On-Board

Monitoring

29

Driving the Future: The Role of Alternative Fuels in Next

Generation Large Engines

HYDROGEN AND FUEL CELL

30

New AVL Fuel Cell Stack Design Delivers High Power

and �ig� ��ciency

32

A Joint Evolution – AVL and Cummins

33

Fuel Cell Power in New Industries

34

Lighthouse Project for Heavy-Duty Transport

NEXT GENERATION VEHICLES

36

AI Boosts All Development Tasks

37

Faster to Market Thanks to AI-Powered Concept

Development

38

Pipeline Automation for Software Development:

When Years Turn Into Months

40

Innovative Chassis Dyno Testing Solutions for the

Future of Mobility

41

Emission Legislation Focuses on Brake Abrasion

42

Virtualizing Water Wading by Meshless CFD

43

Validated Vehicle Models – Versatile Development Aids

AUTOMATED AND CONNECTED MOBILITY

44

������� ��nctions � �ntegration, �erification

and Validation

47

Non-Terrestrial Networks Extend Vehicle Connectivity

48

���.�a� �oosts ��ciency in ��ro ���� �esting wit�

AVL Smart ADAS Analyzer™

49

Generating Logical Scenarios with Parameters

Captured Through Real-World Data Collection

50

Three Questions on ADAS/AD Scenario Testing

51

Innovative E/E Architectures – the Intelligent Backbone

of Modern Vehicle Platforms

AVL RACETECH

52

Full Vehicle Testing in Motorsport

GLOBAL FOOTPRINT

58

Partnering for Maintenance: How EASE is Transforming

Tech Center Services

59

Revolutionizing Heavy-Duty Transport with

Green Energy Solutions

60

MUBIL: Accelerating Sustainable Mobility Through

Innovation and Collaboration

62

NASA’s Return to the Moon

63

AVL and DENTSU SOKEN Accelerating Product

Development in Manufacturing Industries Worldwide

64 PRODUCT AND SOLUTION HIGHLIGHTS

AVL has alwwways played a key role in making mobility more efÏcient

and more resource friendly. With our new comprehensive sustainability

strategy, we are committing ourselves to achieve even more.

Evaluating, understanding, and optimizing the propulsion system with

the Virtual Twin, a simulation model that captures the physical behavior

of the system, can significantly reduce development time and costs.

AVL’s Lighthouse BEV project marks a noteworthy leap in

electric vehicle (EV) development, combining fast charging

capabilities, optimized energy consumption, and sustainability.

The use of artificial intelligence (AI) represents a paradigm shift in

selecting the right technology for all vehicle systems. Our AI-powered

AVL Vehicle Composer™ tool allows manufacturers to make concept

decisions up to three months earlier.

EDITORIAL AND CONTENT

We Owe It

to the Planet

Simulating E-Drive

Transient Driving

Conditions with the

Virtual Twin

Setting the Stage for the Future of

Fast Charging and EfÏciency

Faster to Market Thanks to

AI-Powered Concept Development

04

16

04

We Owe It to the Planet –

AVL’s Sustainability Strategy

06

Net Zero and Beyond – Interview Prof. Helmut List

ENERGY AND SUSTAINABILITY

10

AVL’s Electrolysis Solutions Fuel the Growth of

Sustainable Hydrogen

12

Green Hydrogen Production – AVL Is Shaping the

Energy of the Future

13

AVL’s Approach to Energy Management:

A Commitment to Sustainability

14

Greater Transparency with the AVL Digital Battery Passport

E-MOBILITY

16

AVL Lighthouse BEV: Setting the Stage for the Future of Fast

��arging and ��ciency

18

More Passenger Capacity for Electric Buses

20

��ree �trategies �or �ore ��cient �attery �esting

21

Electrochemical Modeling of Battery Cells

22

�ig�ly ��cient ����le �esting

23

How to Accelerate E-Motor Development and Testing with AI

24

Simulating E-Drive Transient Driving Conditions

with the Virtual Twin

25

The Perfect Solution for Increased Testing Capacity

Simulating E-Driv

Transient Driving

Conditions with the

24

37

10

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2024

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