AVL Focus - Issue 2024

summer and heating in winter consume a lot of energy. If the

Fattery system were to Fe TacOaged into tLe low ƽoor witLoYt

compromising the energy capacity, the chassis structure can

be designed at low weight and passenger capacity of the bus

can be increased. This would be a USP of the design. However,

geometrical boundaries must be respected. Certain dimensions

sYcL as groYnd clearance and tLe LeigLt oJ tLe steTs or ƽoor in

tLe seating area are defined and cannot Fe cLanged.

Achieving a Market-Leading Position and Ensuring Maximum

Safety

Considering all requirements such as battery cooling, high-

voltage harnesses, battery pack design, packaging, EMC,

etc., %:0 was aFle to install more caTacity into tLe low ƽoor

than currently available on the market. The battery pack was

designed to Fe installed in low ƽoor city FYses solo and

articulated bus) as well as other bus types like low entry or

coach.

With this solution AVL leverages its battery competences

and development skills, which are steered by model-based

systems engineering methodology. In doing so, we are also

addressing one of the most important requirements for all

battery electric vehicles: thermal safety. The battery cell

design, the venting of gases in case of thermal runaway (TR),

the pack design in terms of modularity, the energy density,

and safety requires a multi-skills approach. The battery

management system (BMS) controls the state of health and

safety of the complete battery system. If the cell fails, the

Fattery TacO is set to a saJe state, tLe fire e\LaYst gases

are guided to a safe tailpipe and the thermal propagation is

restricted just to a single pack cell.

Virtually Verified and Scalable to Other Applications

The complete installation and controls are USPs of AVL.

Our battery management is an advantage for other

electric vehicles as well and can easily be tailored to other

aTTlications. *or tLis, we oJJer a JYll verification metLodology

with a focus on virtual development. Our simulation method

also considers various physical side phenomena. This puts

design solutions in place for safe operation and to stop

thermal propagation.

Battery lifetime is considered beyond cell aging behavior as it

includes mechanical and performance degradation. State of

charge (SoC), state of health (SoH), state of failure (SoF) as

well as state of safety (SoS) are calculated based on model

aTTroacLes. *inally, veLicle ƽeet monitoring in tLe cloYd can

Fe Ysed Jor liJetime oTtimi^ation and ƽeet management.

2024