AVL Focus - Issue 2023

THE AVL MOBILITY TREND MAGAZINE - No. 1 2023

Analysis of EMC results

under real-driving-

con ditions with an

advanced Software

Interface between

AVL PUMA 2™ and

R&S® ELEKTRA EMC

TEST Software (right).

Data post-processing

in AVL CONCERTO™

AVL ROADSIM EMC™

AVL E-Axle TS™ EMC – fixed

AVL E-Motor TS™ EMC – fixed (left) and mobile (right)

image data missing

vehicle

vehicle

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ANALYSIS OF EMC RESULTS UNDER REAL-DRIVING-CONDITIONS

The behavior of components such as the e-drive changes depending on

different uses. This forces the testing operator to dodge steady state mea-

surements for real driving conditions. And EMC measurements with fixed

operating points, as in conventional internal combustion engine vehicles,

do not show the same effects as in the electrified vehicle.

Additionally, the EMC test setup comprises of the device under test (DUT),

the load simulation, conditioning systems and the EMC measurement

hardware and chamber. All these components have separate automation

and/or control systems for their operation, and must be interconnected

to measure their dependency to each other.

To tackle this we have collaborated with Rohde & Schwarz, a provider

of measuring and testing systems, on an exclusive solution for automated

EMC data analysis. The system works under real operating conditions of

an electric vehicle or any of its components.

AVL PUMA 2™ automation drives the test cycle and stores the measured

data, in sync with the R&S®ELEKTRA test software, which exchanges

information between the testbed and the EMC measurement equipment.

Ensuring electromagnetic compatibility in driving systems,

vehicle control units, and ADAS systems

AVL Test Systems

for Electromagnetic

Conformity (EMC)

EMC E-MOTOR TEST SYSTEMS

The AVL E-Motor TS™ EMC –

fixed provides the highest perfor-

mance and EMC capabilities. Cus-

tomers do not have to compromise

between the mechanical and the

EMC performance of the test facility.

The AVL E-Motor TS™ EMC –

mobile solution performs high-

speed EMC testing under load in

existing EMC chambers without

major modifications. The mobility

of the system allows complete pre-

setup outside and transfer into the

chamber, resulting in high efficiency.

EMC E-AXLE TEST SYSTEMS

The AVL E-Axle TS™ EMC is

an extension of the fixed E-Motor

EMC test system. This scalable so-

lution can be extended to all perfor-

mance classes of AVL’s dyno port-

folio, reaching up to 5,000 Nm and

3,500 rpm.

EMC VEHICLE TEST SYSTEMS

Integrable into both anechoic and

shielded EMC chambers, AVL

ROADSIM EMC™ is a chassis

dynamometer that supports EMC

testing for everything from passen-

ger cars to heavy trucks. It complies

with most international regulations

(CISPR 12 and 25, ISO 11452,

GBT 18387-2008 and ECE-R10).

AVL CONCERTO™ post-pro-

cesses the measured data automat-

ically, delivering a full test report

according to pre-defined pass and

fail criteria. It supports automated

testing with simulation of real driv-

ing conditions while covering typi-

cal automotive standards. The ben-

efits include:

• Complete EMC results under real

driving conditions

• Reduced complexity of EMC

measurement procedure for com-

ponents and vehicles

• All test specifications and exam-

inations can be carried out de-

pending on the different DUT

and EMC parameters

• Synchronization of EMC mea-

surement and DUT operating-

data, which shows the dependen-

cy of the operating state and EMC

data, and the behavior of EMC

parameters depending on the op-

erating variables of the DUT

• Repetitive and deterministic test

procedures allow for fast compar-

isons between testing cycles and

their visualizations

• Individual monitoring criteria can

be defined for any channels. Devi-

ations and violations of tolerance

bands are evaluated automatically

Our EMC test solutions guarantee

that the DUT is the only focus of

each EMC measurement. They also

reduce test setup complexity to en-

sure that testing is safe, precise and

as time efficient as possible. This

empowers our customers in their

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An increasing number of electrical and electronic (EE) subsystems

are being integrated into vehicles. Operating high-performance electric

propulsion under all conditions and in close proximity to sensitive com-

munication systems is one of the most significant hurdles the automotive

industry must overcome. EMC measurement should therefore be consid-

ered early in development.

At AVL we have continuously expanded our portfolio of EMC test systems

from component level to the complete vehicle, and always compliant with

EMC standards. The three major test areas are e-motor, e-axle and vehicle.

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