AVL Focus - Issue 2025

The mobility industry is evolving at record speed. Electrification, hydrogen,

and alternative fuels are redefining how vehicles are developed and

validated. But new players often lack test facilities, while established

OEMs face growing pressure to accelerate their testing capabilities.

Building a conventional test center can take years – a timescale no longer

compatible with today’s competitive environment. The new modular

approach to building vehicle testbeds from AVL – jointly developed at

headquarters in Graz, Austria, and AVL India – offers the answer.

From Design Freeze to Operation in One Year

Delivered as pre-assembled modules, the system installation

comes close to a plug-and-play process. Existing central

utilities, such as electricity or cooling water, can usually be

used, but if these are not available, AVL can also provide utility

modules to supply all module inputs (e.g., electricity, cooling

water, fuel, gases) and handle the module outputs (heat,

exhaust, wastewater). This streamlined approach reduces the

time between design freeze and operation to one year.

The Benefits of Modularity

Compact design, scalable capacity, and easy transport make

these modular vehicle testbeds the ideal choice for a wide

range of testing requirements, giving customers all the advan-

tages they need:

• Speed – from design freeze to operation in one year

• Scalability – start small, expand as requirements grow

• Flexibility – relocate modules when projects shift

• Sustainability – optimized energy usage, reduced footprint,

and minimized local construction impact

Proven Concept, Global Reach

The innovation builds on AVL’s long-standing success with

containerized testbeds. With more than 200 installations

worldwide, this approach has already proven its reliability.

­Extending the concept to vehicle-level testing is the next

logical step – and AVL is currently the only supplier with this

proven experience.

Recent projects show the strength of AVL’s global network:

system expertise and integration know-how from Austria

combined with engineering and manufacturing excellence

from India.

A One-Stop Solution

From concept to commissioning, AVL provides a fully func-

tional test cell, integrated in the existing infrastructure, from a

single source. This reduces complexity, accelerates setup, and

ensures modern testing capabilities. Even companies without

in-depth testing expertise can benefit from a professional-­

grade facility, ready for immediate use.

Shaping the Future of Testing

Whether for BEV, hybrid, fuel cell, or ICE development, the

fully modular vehicle testbeds offer a future-proof solution for

OEMs, Tier 1, and newcomers alike. With the concept, AVL has

set new benchmarks for speed, flexibility, and sustainability in

testing infrastructure. In a fast-changing industry, this innova-

tion redefines the realization of global vehicle ­development. 

Modular Vehicle Testbeds

A Turnkey Solution

for Faster Testing

2025