AVL Focus - Issue 2025

Dear

Readers,

Innovation is strongest when it is shared. At AVL,

collaboration with customers, partners, and research

institutions has long been the foundation of our

progress. Today, this collaborative spirit gains a new

dimension with the rise of artificial intelligence. AI is

no longer just a tool; it is becoming a true partner that

expands human creativity, shortens innovation cycles,

and enables us to tackle challenges once thought

insurmountable.

Yet, as with every partnership, success depends on

trust and responsibility. Technology alone cannot

define the future. It is how we choose to apply it –

transparently, ethically, and with foresight – that

determines its value for society. For our customers, AI

opens entirely new possibilities to handle complexity,

speed up product validation, and bring innovations

to market faster. It helps to develop vehicles that are

cleaner, safer, and more intelligent throughout their

lifecycle – from design and testing to operation in the

field. For AVL, this means that AI can amplify what we

do best as engineers and innovators, while reminding

us that judgment, creativity, and responsibility remain

essential.

This edition of FOCUS reflects that broader horizon.

Alongside the opportunities of AI, you will find insights

into electrification, hydrogen and fuel cell development,

next-generation vehicle systems, motorsport, and the

global activities of our affiliates. Each story illustrates

that the future of mobility is not shaped in isolation, but

through an ecosystem of ideas, disciplines, and people

working together across the globe.

For AVL, the path forward is clear: combine engineering

excellence with digital intelligence, strengthen

collaboration as the catalyst for progress, and never

lose sight of our responsibility toward people and

planet. In doing so, we aim to turn potential into lasting

impact – for industry, for society, and for generations

to come.

I hope this magazine inspires new perspectives on how

together technology and responsibility can reimagine

mobility.

Prof. Helmut List

Chairman and CEO, AVL

26 Electrochemical Modeling: Redefining Battery Simulation

27 Electrified Powertrain Integration: Two Paths in Focus

28 High-Speed and High-Efficiency EDUs: Driving Innovation in

E-Mobility

30 Over 99.6 % Efficiency: VisIC Technologies and AVL Set New

Standards in GaN Inverters

31 Ready for Take-Off: Validating the Future of Electric Aviation

33 MORELife Project: Unleashing the Potential of Fuel Cells

FUTURE ICE SOLUTIONS

34 Hybrids and Range Extenders: More Than Just Bridging

­Technologies?

36 Achieving IMO CO2 Targets: Converting Traditional Engines to

Alternative Fuels for Maritime Decarbonization

38 Future-Ready Testbeds: Modernization with AVL

39 Pioneering PEMS Testing on Motorcycles in India

NEXT GENERATION VEHICLES

40 We Take Care of Brake Wear: Meeting Euro 7 Standards

42 Steer-by-Wire: Turning the Wheel into the Future

45 AVL ThermalLab™ Is Tackling the Thermal Challenge in BEVs

45 New AVL Tilting Powertrain TS™ Is Expanding the ­Limits of

E-Powertrain Testing

46 Redefining the Vehicle Backbone: AVL’s Approach to SDV E/E

Architectures

47 Modular Vehicle Testbeds: A Turnkey Solution for Faster Testing

48 Vehicle Interior Air Quality: A Breath of Fresh Air for ­Vehicle

Development

49 AVL Prime Mover: How AVL Took the Lead in

F1 ­Transmission Testing

AUTOMATED AND CONNECTED MOBILITY

50 Verification & Validation for ADAS/AD: A Multi-Pillar Approach

for Safe and Scalable Mobility

52 Beyond Infotainment: SDV’s Hidden Impact on ­Development

and Testing

53 TERRA-V: Optimizing Autonomous Mobility in Off-Road

­Environments through Virtual Testing

54 Cyber Security for All Mobility Sectors, Across Every Maturity

Stage

AVL RACETECH

56 go_RACE™ – Changing the Game

58 Multi-Sim: Teaming Up for the Future of Race Simulation

GLOBAL FOOTPRINT

60 From Valladolid to the World: A New Era in Hybrid ­Powertrains

62 Driving Infrastructure Innovation for a Sustainable Future

63 Acquisition of New Customer:

HOPPECKE ­SYSTEMTECHNIK GmbH

64 Japan Technical Center Is Driving Innovation

65 AVL Japan Opens First Skills Center in Nagoya

66 Tackling India’s Battery Testing Challenges

68 PRODUCT AND SOLUTION HIGHLIGHTS

2025