AVL’s Electrolysis Solutions Fuel the
Growth of Sustainable Hydrogen
The transition to sustainable hydrogen production is pivotal
for the transformation of the industrial energy sector. The
announced production volumes of clean hydrogen have
increased significantly and the aim is to reach 45 million tons
per year by 2030. To meet the rapidly growing demand, AVL
offers advanced electrolysis solutions across all business units.
�ow �o ����� e�e�tro���i� �o��tion� ����ort ���t�in��i�it� �n�
��i��te t�rget��
���herh���er� In collaboration with our customers, we are
ena�ling t�e develo�ment and �tili�ation o� more e�cient,
robust, and affordable electrolysis technologies. Applying high-
quality engineering, testing, and software solutions accelerates
the development and industrialization of electrolysis
technologies and achieves a rapid market launch.
�it��erger� We want to bring the industrialization process
of hydrogen production technologies to a higher level of
technological readiness. We deliver development tools and
testing solutions that facilitate innovative methods and in
doing so promote innovation.
��t��h�� At AVL we are your reliable partner in overcoming
n�mero�s c�allenges in t�e electrolysis field. �o matter
whether you are looking for the ideal technology, tracking the
electrolysis, to which numerous references and patents attest.
��t��h�� Our scalable simulation solutions for the development
of electrolyzers range from multiphysics 3D to multidomain
system simulations. Our 3D solutions support the development
of stack and Balance of Plant (BoP) components to achieve
important performance and durability KPIs. In our multidomain
system simulations, we utilize real-time-enabled, physics-
based component models that support the engineering teams
throughout all phases of the development process.
�it��erger� Our test solutions offer modular approaches with
a comprehensive data collection and emulation framework.
In combination with state-of-the-art automation and control
systems, we provide a complete solution for testing electrolysis
installations in the megawatt range. What sets AVL apart is the
unique combination of real data from the unit under test (UUT)
augmented with simulation data via co-simulation of digital
twins. Our scalable system testing solutions range from simple
data collection of all relevant interfaces to advanced interface
emulations for the entire electrolysis system.
�ow �o ���to�er� �enefit �ro� ��� �o��tion��
���herh���er� At AVL we cover the gaps in our customers’
know-how and engineering capacity. We accelerate market
launch while sticking to budget goals as well as adapting to
customer processes and educating new customer’s employees
on the job or at AVL training centers. Another big advantage is
our established sales and service network, which offers access
to AVL’s global network and extensive capacities.
�it��erger� A key advantage is our focus on frontloading:
Our tailored test solutions enable electrolyzers to be tested
e�tensively and validated �e�ore t�ey enter in�field o�eration. �e
thereby facilitate the early optimization of operating strategies
and a detailed analysis of interactions. AVL is much more than
simply a supplier of test equipment, we are your partner who
guides the entire development process with tailored processes,
methods, and tools. Our aim is to provide robust solutions that
always focus on the requirements of end users.
��t��h�� Using our simulation solutions helps reduce project
costs and development times since simulations deliver
feedback on the attainment of engineering goals at system
and component level early in the development process.
��is also significantly accelerates reac�ing a �ig� level o�
technological and product maturity, since customers can
focus on the actual innovation process instead of on creating
DIY simulation solutions. AVL’s global service network also
offers comprehensive assistance in all aspects of simulation-
supported product development across all phases of the
development process.
�re there ���o�ing innov�tion� or ��n�tion� �t ��� th�t �o�
�re e��e�i���� ex�ite� ��o�t�
���herh���er� A key highlight is our IP-protected megawatt
SOEC system reference design, now available for licensing. In
����, we�ll �ave o�r first ����develo�ed ��� stac� in o�eration.
�oo�ing a�ead to ����, we�re set to la�nc� a �ig�ly e�cient
power-to-liquid demonstration plant and introduce our new AEM
electrolysis stack platform.
��t��h�� We will soon present innovative model generators,
which facilitate the automatic creation and parameterization
of complex system models. We are also developing
new a��roac�es to ena�le more �recise identification o�
performance degradation mechanisms and aging phenomena in
the future.
�it��erger� On the test equipment side, we are working intensely
on rolling out our integrated test solutions for monitoring and
active testing of electrolysis systems in megawatts. We provide
our solutions to the globally emerging hydrogen innovation
centers and integrate our data analytics platform into existing
demonstration plants. Furthermore, we aim to be the catalyst for
our customers’ innovations and make a valuable contribution to
the transformation of the industrial energy sector.
Interview with
Josef Macherhammer
Product Manager Hydrogen
and Industrial Energy
Dr. Reinhard Tatschl
Principal Research and
Technology Manager
Dr. Daniel Ritzberger
System Line Manager
Electrolysis Testing Solutions
HOME OF INNOVATION
ENERGY AND SUSTAINABILITY
Driving the Energy Shift:
latest mar�et develo�ments, meeting s�ecific re��irements
for components, or developing your own electrolysis stacks
and systems – we are on hand with our expertise and proven
simulation and test solutions.
�hi�h ��� �o��tion� �re ��v�n�ing te�hno�og��
���herh���er� We offer tailored high-end engineering for
a variety of electrolysis technologies like SOEC (solid oxide
electrolyzer cells), PEM (polymer electrolyte membrane),
AEM (anion exchange membrane) and AWE (alkaline water
electrolysis). Our comprehensive range of services covers
everything from selecting the optimum architecture to precise
process design. We clarify key questions such as the ideal
design concept, suitable supply chain, and optimum software
and operating strategy to achieve the desired results. What
really sets �s a�art is o�r e�tensive e��ertise in t�e field o�
“We want to bring the
industrialization of
hydrogen production
technologies to a higher
technological level.”
2024
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