AVL Focus - Issue 2024

The Role of Alternative Fuels in

Next Generation Large Engines

Driving the Future:

s the global push for sustainable energy and

transTortation intensifies, alternative JYels tLat redYce

greenhouse gas emissions increasingly take center

stage. Among these, ammonia, methanol, and hydrogen stand

out for their remarkable potential to power large engines,

which play a crucial role in the shipping and power generation

industries. These fuels offer substantial emissions reductions

while maintaining performance and reliability. AVL has been

developing ammonia, methanol, and hydrogen large engines

for different market sectors for many years.

AVL Methodology

Despite the different fuel properties, safety concepts, and

sTecific reUYirements oJ eacL JYel, %:0 s YniUYe metLodology

in large engine development proves exceptional in minimizing

development time and costs while achieving high accuracy.

This methodology integrates single-cylinder engine (SCE)

tests with comprehensive simulation tasks and advanced

measurement techniques. Simulation is crucial in developing

large engines as their size often makes prototype production

impractical. The optimization of engine thermodynamics,

mixture formation, thermal load, NVH (noise, vibration, and

harshness), and many other tasks relies therefore heavily on

simulation. Continuous development of simulation tools and

methods enables AVL to provide the right solutions also for

carbon-neutral combustion engines.

Testing Infrastructure and Instrumentation

Handling methanol, hydrogen, and ammonia in liquid or

gaseoYs state Tresents sTecific risOs. %:0 assesses and

upgrades the testing environment, focusing on safety and

toxicity, fuel infrastructure, and integration of safety routines

into the automation system.

7Tecific JYel measYrement eUYiTment Jor Lydrogen, ammonia,

and methanol is developed for safe operation, accuracy, and

staFle tLermodynamic states at reUYired ƽow and TressYre.

%ccYrate sensors comTatiFle witL sTecific JYel cLaracteristics

are essential Jor comFYstion analysis and ƽame visYali^ation

during engine development. Blowby gas can now be safely

measured with high hydrogen concentrations.

%:0ƅs e\LaYst emission systems inclYde JYelsTecific saJety

measures, adaptations for reliable measurement, and dedicated

evaluation routines. With our comprehensive services and

products, AVL supports you throughout the development

of alternative fuel engines, from concept to detail design to

testing.ɸ

2024