AVL Focus - Issue 2024

s the EU pushes toward its 2035 goal of zero-emission

vehicles, consumer adoption of EVs has lagged due to

range anxiety and perceived lengthy charging times. To

address this, AVL is developing the “Lighthouse BEV platform”,

aimed at achieving a new standard for fast charging, low

consumption, and aerodynamic design. The goal is to create

a vehicle that mirrors the refueling convenience of traditional

internal comFYstion engine -') veLicles FYt witL tLe Fenefits

of electric mobility.

Many of today’s best-performing EV’s have made progress

in fast charging, but AVL’s target goes beyond present

expectations. By developing a vehicle capable of charging

500 km of range in just 5 minutes on a 60 kWh battery, AVL

aims to not only match but surpass the capabilities of today’s

top EVs. What sets the Lighthouse BEV apart is the focus on

delivering this performance while remaining competitive on

price and ensuring a low carbon footprint.

To achieve this, AVL is incorporating advanced battery

technology for continuously high C ratings, along with a

powerful thermal management system to maintain optimal

battery temperatures during rapid charging cycles. These

innovations are e\Tected to significantly sLorten cLarging

times while maintaining the vehicle's overall performance and

durability.

Beyond fast charging, AVL has concentrated on reducing the

energy consumption of the base vehicle, the Renault Megane

e-Tech. This is realized though aerodynamic optimization,

rolling resistance reduction, and weight improvements. AVL

engineers have lowered the vehicle's energy consumption in a

;08' cycle Fy  , Jrom . O;L Om to . O;L

Om. %dditionally, %:0ƅs LigLeƾciency )lectric (rive 9nit )(9

utilizes SiC inverter technology and friction reduction to

acLieve an imTressive "  eƾciency, wLere most cYrrent

)(9s oTerate at aroYnd  .

This has enabled the overall energy consumption of the

veLicle in tLe ;08' test cycle to Fe redYced Fy  Ɓ Jrom

13.8 kWh/100 km to 10.3 kWh/100 km.

Looking ahead, the AVL Lighthouse BEV project is set to

redefine indYstry e\Tectations Jor Jast cLarging and energy

eƾciency. ;Lile tLe veLicle is still in develoTment, witL a

TroNect end in , tLe JocYs is sLiJting toward refining tLe

battery system and further improving fast-charge capabilities.

AVL's dedication to innovation and engineering excellence

promises to deliver an EV that not only meets consumer

demands but leads the market in both performance and

environmental sustainability. This project showcases AVL’s

leadership in shaping the future of electric mobility, where

convenience, eƾciency, and sYstainaFility converge.

AVL High Efficiency Electric Drive Unit

2024