AVL Focus - Issue 2024

electrolysis, to which numerous references and patents attest.

8EtWGhP Our scalable simulation solutions for the development

of electrolyzers range from multiphysics 3D to multidomain

system simulations. Our 3D solutions support the development

of stack and Balance of Plant (BoP) components to achieve

important performance and durability KPIs. In our multidomain

system simulations, we utilize real-time-enabled, physics-

based component models that support the engineering teams

throughout all phases of the development process.

6it^Ferger Our test solutions offer modular approaches with

a comprehensive data collection and emulation framework.

In combination with state-of-the-art automation and control

systems, we provide a complete solution for testing electrolysis

installations in the megawatt range. What sets AVL apart is the

unique combination of real data from the unit under test (UUT)

augmented with simulation data via co-simulation of digital

twins. Our scalable system testing solutions range from simple

data collection of all relevant interfaces to advanced interface

emulations for the entire electrolysis system.

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1EGherhEQQer At AVL we cover the gaps in our customers’

know-how and engineering capacity. We accelerate market

launch while sticking to budget goals as well as adapting to

customer processes and educating new customer’s employees

on the job or at AVL training centers. Another big advantage is

our established sales and service network, which offers access

to AVL’s global network and extensive capacities.

6it^Ferger A key advantage is our focus on frontloading:

Our tailored test solutions enable electrolyzers to be tested

e\tensively and validated FeJore tLey enter infield oTeration. ;e

thereby facilitate the early optimization of operating strategies

and a detailed analysis of interactions. AVL is much more than

simply a supplier of test equipment, we are your partner who

guides the entire development process with tailored processes,

methods, and tools. Our aim is to provide robust solutions that

always focus on the requirements of end users.

8EtWGhP Using our simulation solutions helps reduce project

costs and development times since simulations deliver

feedback on the attainment of engineering goals at system

and component level early in the development process.

8Lis also significantly accelerates reacLing a LigL level oJ

technological and product maturity, since customers can

focus on the actual innovation process instead of on creating

DIY simulation solutions. AVL’s global service network also

offers comprehensive assistance in all aspects of simulation-

supported product development across all phases of the

development process.

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1EGherhEQQer A key highlight is our IP-protected megawatt

SOEC system reference design, now available for licensing. In

, we ll Lave oYr first %:0develoTed 4)1 stacO in oTeration.

0ooOing aLead to , we re set to laYncL a LigLly eƾcient

power-to-liquid demonstration plant and introduce our new AEM

electrolysis stack platform.

8EtWGhP We will soon present innovative model generators,

which facilitate the automatic creation and parameterization

of complex system models. We are also developing

new aTTroacLes to enaFle more Trecise identification oJ

performance degradation mechanisms and aging phenomena in

the future.

6it^Ferger On the test equipment side, we are working intensely

on rolling out our integrated test solutions for monitoring and

active testing of electrolysis systems in megawatts. We provide

our solutions to the globally emerging hydrogen innovation

centers and integrate our data analytics platform into existing

demonstration plants. Furthermore, we aim to be the catalyst for

our customers’ innovations and make a valuable contribution to

the transformation of the industrial energy sector.

Interview with

Josef Macherhammer

Product Manager Hydrogen

and Industrial Energy

Dr. Reinhard Tatschl

Principal Research and

Technology Manager

Dr. Daniel Ritzberger

System Line Manager

Electrolysis Testing Solutions

“We want to bring the

industrialization of

hydrogen production

technologies to a higher

technological level.”

2024