AVL Focus - Issue 2023

THE AVL MOBILITY TREND MAGAZINE - No. 1 2023

2 5

hydrogen and fuel cell

The aviation industry has set

ambitious CO2 targets for 2050.

Focus speaks to AVL’s Helmut

Iancu (Global Business Segment

Manager Fuel Cell Testing Tech-

nology) and David Diarra (R&D

Management, PL BALIS) from

DLR, the German Aerospace Cen-

ter, about the roadmap to sustain-

able flight propulsion.

focus: What does the development

roadmap look like for the next

generation of flight propulsion?

Diarra: Beside sustainable aviation

fuels, the combination of hydrogen

and fuel cells (FC) is a promising

option for small and medium range

aircraft. The feasibility of fuel cell-

based electric aircraft has been dem-

onstrated with small aircraft already.

focus: What type of electric archi-

tecture do you see as the most

promising?

Diarra: For higher power ranges

fuel cell (FC)/liquid hydrogen

(LH2) energy systems offer a higher

specific energy density than battery

systems to date. However, hybrid-

ization with a battery is inevitable

in many cases. Combining the bene-

fits of the fuel cell and the high spe-

cific power of a battery enables op-

timization of system efficiency and

weight. Such an approach can offer

advantages such as redundancy, sys-

tem stability and dynamic behavior.

focus: What will be the big chal-

lenges in transitioning to these

technologies?

Diarra: Balancing the individual

components of fuel cell-based pow-

ertrains requires new approach-

es for both testing infrastructures

and R&D processes, to make the

right engineering decisions early in

development. In the BALIS proj-

ect AVL and DLR are developing

a first of its kind testing environ-

ment to cope with future challeng-

es which address an increase of the

power density and the high de-

mands in reliability and technical/

economic efficiency of powertrains

in aviation.

Iancu: BALIS is a test environment

built to upscale fuel cell powertrains

to the megawatt range. It has sever-

al testbeds for different systems –

fuel cell, battery and electric motor.

It offers single component as well

as coupling tests by procedural or

electrical connection of the test

fields following the multi-integra-

tion test environment approach.

Diarra: In addition to that, BALIS

will be the first testing environ-

ment which implements a test field

for LH2 aviation tanks and a capa-

ble LH2 infrastructure.

focus: This sounds like a very com-

plex test field, where the seamless

integration of simulation is key.

Could this approach be used in

other industries?

Iancu: Many industries are shifting to

a simulation-centric approach. Vir-

tual prototypes and models shorten

development times and support an

agile simulation approach. At AVL

we have the expertise and solutions

to change the way new propulsion

systems are developed across indus-

tries. And with DLR as partner, we

are shaping the future of sustainable

propulsion.  ����������������������������������������������������������������������������������������������������������������������������������������

BALIS test environment for the development of

fuel cell propulsion systems in aviation

© German Aerospace Center (DLR)

I N T E R V I E W 

with David Diarra, DLR

and Helmut Iancu, AVL

What does the future of zero

emission flight propulsion look

like, and how do we get there?

Taking to

the Skies

with Fuel

Cells

Electric

motor

Battery

system

Cooling

unit

H2 tank

system

Fuel cell

system

Control

room

Power

rouling